Supermarket Storage Shelf Rack Stud And Track Roll Forming Machine

Good quality automatic storage rack shelf roll forming machine form making metal stud and track. Low price and good service.

  Coil weight        <2T

  Coil inner D.      (p450mm-(p530mm

  Max.Width        200mm

  Thickness                    0.4-1.6mm

  Straightener roller       7 pcs

  Power                            1.5kw

Application

Supermarket stud and track production line
Roll forming machine for production :

  • metal stud
  • track for rack shelf
  • pallet stud
  • upright shelf
  • rack shelf
  • metal frame

Process

Stud and track roll forming machine production line process:

Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → roll forming machine →shear device (including knife)→ finished product rack

Layout as below

production line process

Machines List

2 in 1 Uncoiler   straightener

  1.Type Manual Expansion

  2. Parameter

  • Passive   discharge
  • Coil weight:<   2T
  • Coil inner D.:φ450mm-φ530mm
  • Max. Width.200mm
  • Thickness .0.4-1.6mm
  • Straightener roller :7 pcs
  • Power.1.5kw
techrical parameters shelf

  3.Servo Feeder

  • Max. feeding width:200mm
  • Feeding thickess: 0.4-1.6mm
  • Motor , 0.85KW(Yaskawa)

  4.Hydraulic Hole Punching System

  • Function:Hydraulic punch breach
  • Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown
  • Hydraulic system working pressure:16MPa
  • Hydraulic station:11KW( Hydraulic punch hole/shear use same station)

  5.Guide Device (Main Forming Machine )

  • Forming Roller:20 stations,and add Rub-roll, To make sure the surface profile no scratches.
  • Side Panel:T.18mm ,A3 steel   Heavy duty 。
  • Rolling speeding: 2-8 m/min。
  • Roller material:#75,overall quenching, hardness HRC56-62 ℃.
  • Motor power:7.5KW。   
  • Main Roller :¢95mm,45 #。
  • Equipment base: 45 # H type using welded steel plate.
  • Transmission: chain drive.
  • Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

  6.Flat collect rack

Shelf Rack roll form detail

  7.Electrical Control System

    The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
    Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

  8.Model and Meaning

   Equipment for production storage rackk shelf stud and track.
   Different types of rack shelves have different characteristics, a good shelves have the characteristics of perfect assembly, large carrying capacity and strong stability. The shelf stud and track material is made of cold roll steel. The gallery-style shelves are designed to store a large number of similar pallet goods, also called channelless shelves. Pallet shelves are commonly used in places where storage space is expensive, such as frozen warehouses. Suitable for storing large quantities, small variety of goods, batch operations. The smallest amount of space is available to provide maximum storage. It is suitable for large-volume, low-volume cargo storage operations.
   The forklift can directly enter the cargo lane to access the cargo, which is extremely convenient. Storage rack shelf stud and track made by roll forming process is high efficiency production rate and safety operation.

  9.Devices steel stud and track production line machine list

No.Machine nameQTYREMARK
1Uncoiler straightener1
2Servo Feeder1
3Hydraulic machine1With mould
4Guide device1
5Forming machine1
6Follow Shear1Including knife
7Collect rack1
8Control system1

  10.Rack stud and track machine accessories brand

No.NameManufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterTaiwan Shilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7Touch screenSiemens
8Hydraulic systemDomestic brands

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