Rack System Box Beam Roll Forming Machine

New design box beam roll forming machine for rack system upright beam

  Coil weight        <2T

  Coil inner D.      (p450mm-(p530mm

  Max.Width        200mm

  Thickness                    0.4-1.6mm

  Straightener roller       7 pcs

  Power                            1.5kw

Application

Rack system box beam roll forming machine production lineRoll forming machine
Roll forming machine for production :

  • metal box beam
  • box steel beam
  • box type beam
  • construction beambox type beambox type beambox type beam

Process

Steel beam machine production line process:

Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → roll forming machine →shear device (including knife)→ finished product rack

Layout as below

production line process

Machines List

2 in 1 Uncoiler   straightener

  1.Type Manual Expansion

  2. Parameter

  • Passive   discharge
  • Coil weight:<   2T
  • Coil inner D.:φ450mm-φ530mm
  • Max. Width.200mm
  • Thickness .0.4-1.6mm
  • Straightener roller :7 pcs
  • Power.1.5kw
technical parameter

  3.Servo Feeder

  • Max. feeding width:200mm
  • Feeding thickess: 0.4-1.6mm
  • Motor , 0.85KW(Yaskawa)

  4.Hydraulic Hole Punching System

  • Function:Hydraulic punch breach
  • Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown
  • Hydraulic system working pressure:16MPa
  • Hydraulic station:11KW( Hydraulic punch hole/shear use same station)

  5.Guide Device (Cold Roll Forming Machine Technology)

  • Forming Roller:18 stations,and add Rub-roll, To make sure the surface profile no scratches.
  • Side Panel:T.18mm ,A3 steel   Heavy duty 。
  • Rolling speeding: 2-8 m/min。
  • Roller material:#75,overall quenching, hardness HRC56-62 ℃.
  • Motor power:11KW。   
  • Main Roller :¢65mm,45 #。
  • Equipment base: 45 # H type using welded steel plate.
  • Transmission: chain drive.
  • Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

  6.Flat collect rack

  7.Electrical Control System

     The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC.
     Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication.Workpiece length digital setting, adjustable length can be adjustable as well.
     Real-time monitoring of equipment operating status and fault indication.
     Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

  8.Box steel beam production line machine list

No.Machine nameQTYREMARK
1Uncoiler straightener1
2Servo Feeder1
3Hydraulic machine1With mould
4Guide device1
5Forming machine1
6Follow Shear1Including knife
7Collect rack1
8Control system1

  8.Box steel beam production line machine list

No.NameManufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterTaiwan Shilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7Touch screenSiemens
8Hydraulic systemDomestic brands

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